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The brick linings of converters particularly trunnions, are submitted
to mechanical stresses, thermal shocks and metal/slag corrosion. These
areas are repaired by gunning in order to increase the life of the converters.
The main advantage of a shooter equipment is the remote controlled system
which allows the operator to move away from heat, and to conduct easily
a gunning operation.
The gun to which material is fed from the conveying unit - basic gunning
m/c acts as the manipulator i.e. it has got all the basic movements (swiveling,
tilting, rotating, forward, backward) so as to reach every corner of the
converter for easy maneuvering during hot repairs. The manipulator is
mounted on a transporter, which is diesel driven and thus can move to
every corner of the converter shop and also can be easily positioned before
the converter.
Material from the basic gunning machine is fed to the gun via feed hose
by compressed air. Water is added to the material at the gun while being
conveyed pneumatcally. The mixed material is sprayed at the intended position
by the same blast of air.
The operator through a remote control panel positions the gun inside the
converter at a correct distance & angle from the desired spraying
point . The operator can easily guide the manipulator inside the converter
so as to uniformly deposit the spraying material at the eroded portion.
| Special Features |
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Lance cooling arrangements are provided so
as to withstand the very high heat radiation's during operation. |
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Lance cooling system is independent from the
water used for gunning. |
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Spraying water & effective mixing of spraying
water is ensured so as to increase workability, lower rebound loss &
ensures durability of lining. |
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Water tank is provided. Arrangements for easy
adaptability to varying mix both in quantity and quality. |
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The remote control panel makes it easy for
the operator to manipulate the gunning operation properly and efficiently. |
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Manpower required can be limited to 1 provided
arrangements for bag filling to the basic machine is ensured. |
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PLC controls with all safety alarm systems |
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Thermal shields are provided at the desired
positions to protect the machine from heat radiations during gunning. |
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Automatic hose winding systems are installed
to avoid the kinking & jamming of the hoses. |
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The speed of all the hydraulic actuated movements
are controlled by proportional valves and hence speed can be varied
at a continuous rate as desired so as to adjust to varying erosion level
for maintaining uniform thickness after gunning. |
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Brake valves so as to provide safety during
power failure and stalling operations secure the hydraulic actuated
movements. |
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The machine is a mobile unit, which is self-driven
& no other electrical connections from main power supply is required |
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Special slewing rings are used for swiveling
and rotational movements, which has got a higher life inspite of extreme
working conditions. |
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Flow rate, water quantity and temprature are
measured during the gunning operation. |
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| Standard Accessories |
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Transporter |
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Closed circulation Water Cooling system |
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Portable remote control panel water tank |
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Oil cooling system |
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Feed hose along with fittings |
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Thermal shields |
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PLC Control System |
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Hydraulic System |
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| Dimensions |
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Length over Lance (at
closed position): approx. 8 m |
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Width: approx. 2 m |
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Height: approx. 2.8 m |
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| Closed Circulation Cooling
Water System |
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Volume: 60 Ltrs. |
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Discharge: 40 l/min |
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Opt. press: 4.5 bar |
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| Spraying Water |
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Max. Discharge: 20 lpm ca. 6 bar |
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Water tank capacity: 400-450 Ltrs |
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